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Wear Components & Tiles

CeraSurf® Ceramic Wear Components and Tiles for Extreme Durability and Corrosion Resistance

Linings ⋅ Vacuum Bonding ⋅ Adhesives 

Wear Components

 

CoorsTek CeraSurf® technical ceramics exhibit long-lasting wear in the most abrasive environments. Our advanced technical ceramics offer higher strength and corrosion resistance than traditional wear materials. Let our wear design experts help you choose the best material and configuration, carefully considering your particular wear conditions and budget. We offer a broad range of aluminas and silicon carbides to ensure an ideal fit, form, and function. 

Advanced ceramic wear components for a variety of applications:

Processing equipment:

  • Pharmaceutical clean rooms
  • Food processing plants
  • Grain handling
  • Mineral processing
  • Cement manufacturing
  • Chemical processing
  • Large Cyclones:
    • Coal-fired power plants
    • Steel Mills
    • Asphalt Plants
    • Petrochemical plants
  • Pulp and paper mills

 

ALUMINAS 

Used in heavy industry for years as a cost-effective, wear-resistant solution, these lightweight materials offer high durability, strength, and excellent abrasion and corrosion resistance. Alumina wear resistant compositions include:

  • Alumina 90- most common wear product with great wear resistance
  • Alumina 92- increased wear performance
  • Alumina 96- premium alumina for best wear resistance
  • Zirconia toughened alumina- increased strength and impact resistance
Alumin ceramic wear components  with curved edge

Ceramic wear component with custom angle

Thick wall alumina wear cylinder component

Alumina wear cylinder

Patterned ceramic wear component tile

Cross hatched ceramic pulley lagging tile

 

SILICON CARBIDES

Silicon carbides offer superior wear at high temperatures, yielding a long life in the most abrasive environments. CoorsTek can manufacture intricate and large shaped designs to meet your specifications.  CeraSurf ® Silicon Carbide formulations include:

  • Nitride bonded- provides great wear performance
  • Fine grain- provides excellent wear performance and is used for thin-wall applications
  • Coarse grain- provides excellent wear performance and is used for thick-wall and higher impact applications
  • Ultra grain- provides the ultimate wear performance for extremely high chemical and abrasion resistance

Silicon carbide nozzle linings

Wear components couplers sharp nitride bonded silicon carbide

Nitride bonded silicon carbide outlet ports

Wear tiles and rods made of silicon carbide

CERAMIC BRICK FOR SUPERIOR WEAR LININGS

CoorsTek wear-resistant specialists help choose the best material and configurations for several applications including:

  • Chutes
  • Cones
  • Cyclones
  • Elbows
  • Fan Blades
  • Mills
  • Pipes
  • Silos
  • Hydrocyclones
Ceramic Pipe Linings

Process Piping

CoorsTek engineers and manufactures both entire pipe systems or individual components to solve your piping problems. Ceramic linings are pre-engineered with proper side bevels to achieve full face-to-face contact and maximum interlock. 

Ceramic wear lined chute

Chutes

Take full advantage of the alumina ceramic properties of 0% porosity and uniform density to significantly reduce chute plugging and wear.

Ceramic wear linings for cyclones

Cyclones

CoorsTek cyclones are lined with standard and pre-engineered brick linings. Our engineers can select the proper alumina or silicon carbide ceramic material for each specific application. 

Ceramics tile array designed specifically for tube interior

Pre-enginered elbow miter

Ceramic tile array prior to forming

Flat development of a pre-engineered elbow miter

Brown hexagonal wear tile array

Brown hexagonal wear tile for optical sorting/separation

Ceramic wear tiles with fastening equipment

Ceramic weldable tiles with carbon steel retainer and ceramic cap

Brown alumina ceramics wear tiles

Brown alumina ceramic wear tiles for optical sorting/separation

Wear resistant alumina ceramic tile

Plain wear-resistant alumina ceramic tile

wear linings on large tube interior

Ceramic brick vacuum bonding

CERAMIC BRICK VACUUM BONDING 

CoorsTek pioneered and has perfected the vacuum bonding process for maximum bond and extended component life. Our experts help engineer superior wear lining solutions. 

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INDUSTRIAL-GRADE BONDING ADHESIVES

CoorsTek offers a variety of heavy-duty severe-duty Durall adhesives for use with wear tiles.

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